This article introduces a computational approach for routing thin artificial muscle actuators through hyperelastic soft robots, in order to achieve a desired deformation behavior. Provided with a robot design and a set of example deformations, we continuously co-optimize the routing of actuators, and their actuation, to approximate example deformations as closely as possible. We introduce a data-driven model for McKibben muscles, modeling their contraction behavior when embedded in a silicone elastomer matrix. To enable the automated routing, a differentiable hyperelastic material simulation is presented. Because standard finite elements are not differentiable at element boundaries, we implement a moving least squares formulation, making the deformation gradient twice differentiable. Our robots are fabricated in a two-step molding process, with the complex mold design steps automated. While most soft robotic designs utilize bending, we study the use of our technique in approximating twisting deformations on a bar example. To demonstrate the efficacy of our technique in soft robotic design, we show a continuum robot, a tentacle, and a four-legged walking robot.
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