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Development of a wireless Plug&Lean system for improving manufacturing equipment diagnosis

机译:开发无线即插即用系统以改善制造设备的诊断能力

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摘要

Equipment efficiency can be measured and improved by the availability, performance and quality rates provided by the overall equipment effectiveness (OEE) metric. Because today's managers operate in a complex manufacturing scenario, measurement systems play an important role in transforming data into decisions, and this task needs to be strengthened. Although sophisticated equipment and information technology systems are available, a methodology is required for understanding and managing data in order to make timely decisions regarding improvement. Thus, improvement needs to be supported by an easy-to-understand measurement system and a cutting-edge data-collecting technique. In order to assist not only managers and operators but also students and academia, this article presents a Plug&Lean system supported by a core element, the Plug&Lean wireless device, based on total productivity maintenance (TPM) and Lean methodology for providing a reliable diagnosis of the current state of equipment, to display graphical information about the equipment performance constraints towards to direct improvements activities. The aim of the Plug and Lean wireless device is to collect accuracy data with less effort from production equipment. Two case studies are discussed to illustrate the applicability of the system.
机译:可以通过整体设备有效性(OEE)指标提供的可用性,性能和质量比率来衡量和提高设备效率。由于当今的经理们在复杂的制造场景中工作,因此测量系统在将数据转换为决策中扮演着重要角色,因此需要加强这一任务。尽管可以使用复杂的设备和信息技术系统,但仍需要一种方法来理解和管理数据,以便及时做出有关改进的决定。因此,需要通过易于理解的测量系统和尖端的数据收集技术来支持改进。为了不仅为管理人员和操作人员提供帮助,而且还为学生和学术界提供帮助,本文提出了一个由Plug-Lean无线设备这一核心要素支持的Plug&Lean系统,该系统基于总生产率维护(TPM)和Lean方法,可对设备进行可靠的诊断。设备的当前状态,以显示有关设备性能约束的图形信息,以指导改进活动。即插即用无线设备的目的是以更少的精力从生产设备中收集准确性数据。讨论了两个案例研究,以说明该系统的适用性。

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