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RFID-enabled real-time production management system for Loncin motorcycle assembly line

机译：基于RFID的隆鑫摩托车装配线实时生产管理系统

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摘要

To meet the increasingly fierce market competition, Loncin has adopted mixed-model motorcycle assembly line to seek benefits from manufacturing flexibility. The characteristics of subtle difference among products and rapid change of production states in the line need effective production management. However, traditional paper-based or phone-based manual management is time-consuming, error-prone and frequently damaged, so it impedes capturing and collection of real-time production information, and then it is impossible to realise real-time production management. To tackle these issues and meet the requirements, we design a production management system (PMS) integrated with an radio frequency identification (RFID)-enabled real-time data capture system for Loncin motorcycle assembly line. RFID technology is employed to collect the real-time production information (e.g. raw material, Work In Process (WIP), staff, etc.), which can enhance the visibility, track ability and traceability of items of interest. The solution to deploy RFID on the line is proposed. Then, on the basis of real-time production information, the framework and integrated operation mode of corresponding RFID-enabled real-time PMS are established to facilitate the dynamically changing manufacturing activities. Moreover, the explorers of PMS for operators and assembly line supervisors show how to manage and execute production. The application results show that the productivity and quality are obviously improved.
机译：为了应对日益激烈的市场竞争，隆鑫采用了混合型摩托车装配线，以从生产灵活性中寻求收益。产品之间细微的差异和生产线中生产状态的快速变化的特征需要有效的生产管理。但是，传统的基于纸张或电话的手动管理很耗时，容易出错且经常损坏，因此阻碍了实时生产信息的采集和收集，因此无法实现实时生产管理。为了解决这些问题并满足要求，我们为隆鑫摩托车装配线设计了集成了射频识别（RFID）功能的实时数据捕获系统的生产管理系统（PMS）。 RFID技术用于收集实时生产信息（例如原材料，在制品（WIP），员工等），这可以提高关注项的可见性，跟踪能力和可追溯性。提出了在线部署RFID的解决方案。然后，基于实时生产信息，建立相应的支持RFID的实时PMS的框架和集成操作模式，以促进动态变化的制造活动。此外，面向操作员和装配线主管的PMS浏览器还展示了如何管理和执行生产。应用结果表明，生产率和质量明显提高。

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