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Planner for sheet metal components to obtain optimal bend sequence using a genetic algorithm

机译:使用遗传算法的钣金零件计划器以获得最佳弯曲顺序

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摘要

Bending is one of the vital operations to obtain a three-dimensional (3D) shape in a sheet metal component. While planning for its manufacture, it is important to select proper tools, tool stages and sequence for collision-free bending at every stage. Collinear bends can be performed in a single operation. Tools and tool stages can be reused in a sequence depending on length of tool stage, intermediate shape of the component and availability of tools. When a component has many bends and different tools and tool stages are available, number of alternative bend sequences is very large. Evaluation of all such sequences to obtain a collision-free sequence is very tedious. In the present work, bending is carried out virtually for each sequence and an elitist genetic algorithm is used to determine a near optimal bend sequence for which number of tools, tool stages and handling requirements are minimal. The proposed planner for bend sequencing is developed as a part of an integrated manufacturing planning system for sheet metal components.
机译:弯曲是在钣金零件中获得三维(3D)形状的重要操作之一。在计划制造时,重要的是选择合适的工具,工具阶段和顺序,以确保每个阶段的无碰撞弯曲。共线弯曲可以在单个操作中执行。根据工具台的长度,组件的中间形状和工具的可用性,可以按顺序重用工具和工具台。当零部件具有许多折弯并且可以使用不同的工具和工具阶段时,替代折弯序列的数量将非常大。对所有此类序列进行评估以获得无冲突序列非常繁琐。在目前的工作中,实际上对每个序列进行折弯,并且采用精英遗传算法来确定几乎最佳的折弯序列,对于该序列而言,工具的数量,工具阶段和操作要求最少。拟议的折弯排序计划程序是作为钣金零件集成制造计划系统的一部分而开发的。

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