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A computer-aided system for the optimization of the accuracy of the wire electro-discharge machining process

机译:计算机辅助系统,用于优化电火花线切割加工过程的精度

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摘要

The wire electro-discharge machining process (WEDM) has become very popular in the tool-making industry, in which complex geometries with tight tolerances must be generated on difficult-to-machine materials. However, the requirements of accuracy imposed on the process by the users are growing day after day, and therefore strategies for the improvement of the precision must be developed. In this work, a hybrid computer-integrated system for the improvement of the accuracy of corner cutting that combines experimental knowledge of the process and numerical simulation is described, Based on a technological database and a user-friendly interface, the system allows the user to select the optimum cutting strategy, either by wire path modification (when productivity is the main concern) or by cutting regime modification (when high accuracy is required). Simulation supports the decision-taking process by reducing the cost and time-consuming experimental trials. The validity of the system has been tested through a series of case studies, which show the improvements in accuracy and productivity with respect to the commonly used strategies.
机译:线材放电加工工艺(WEDM)在工具制造行业中非常流行,其中必须在难以加工的材料上生成具有严格公差的复杂几何形状。然而,用户对过程的精度要求日益增长,因此必须开发提高精度的策略。在这项工作中,描述了一种混合计算机集成系统,该系统结合了过程的实验知识和数值模拟来提高拐角切割的精度,并基于技术数据库和用户友好的界面,使用户能够通过改变线径(主要考虑生产率)或通过改变切削方式(要求高精度)来选择最佳切削策略。仿真通过降低成本和耗时的试验来支持决策过程。该系统的有效性已通过一系列案例研究进行了测试,这些案例表明,相对于常用策略而言,准确性和生产率均有所提高。

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