In this paper the effects of dynamic changes in the grinding force components due to changes in the grinding wheel wear flat area and the workpiece material on the vibration behavior of the grinding spindle are studied. The steady-state dynamics and vibration behavior of the grinding machine spindle is simulated by a five degree of freedom model. The results indicate that when grinding different materials using a grinding wheel with fixed wear flat area, different vibration behavior is noticed. As the grinding wheel flat area increases, the level of vibration increases for all the degrees of freedom, which indicates that there is an upper limit for the level of wear on the grinding wheel that can be tolerated, and after that level dressing operation must be conducted on the grinding wheel.
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