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An economical sculptured surface machining approach using fuzzy models and ball-nosed cutters

机译:使用模糊模型和球形刀的经济型雕刻表面加工方法

摘要

Assigning a constant feedrate for a ball-nosed cutter in the manufacturing of sculptured surfaces cannot achieve an optimum material removal rate (MRR). This is because the actual cutting speed on the cutting edges of the cutter is varying due to the change of surface gradient. In addition, the cutting force cannot be maintained at a constant level when the cutting speed changed. In this study, a fuzzy based MRR optimization approach is proposed in order to increase the machining efficiency. An optimum feedrate for each cutting point in the machining of sculptured surfaces is calculated, and the cutting force is kept constant. The surface gradient and tool life are treated as the fuzzy input variables. A machining trail demonstrated that the MRR was increased by 41% in comparison with the conventional constant feedrate cutting for the same surface.
机译:在雕刻表面的制造中为球头铣刀分配恒定的进给率无法实现最佳的材料去除率(MRR)。这是因为刀具的切削刃上的实际切削速度由于表面梯度的变化而变化。另外,当切削速度改变时,切削力不能保持在恒定水平。在这项研究中,提出了一种基于模糊的MRR优化方法,以提高加工效率。计算出加工雕刻表面时每个切削点的最佳进给率,并使切削力保持恒定。表面梯度和刀具寿命被视为模糊输入变量。加工轨迹表明,与相同表面的常规恒定进给率切削相比,MRR增加了41%。

著录项

  • 作者

    Ip RWL; Lau HCW; Chan FTS;

  • 作者单位
  • 年度 2003
  • 总页数
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类

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