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METHOD FOR THE CONTINUOUS PROCESSING OF COPPER MATTE OR COPPER-NICKEL MATTE

机译:铜哑光或铜镍哑光连续加工的方法

摘要

The production of refined copper from copper matte has until now been dominated by the use of Peirce-Smith converters and anode furnaces that use discontinuous processing, meaning that current standards regarding gas and dust emissions cannot be met in an acceptable manner. The invention establishes operational continuity in the industrial process and eliminates fugitive emissions of gases and impurities from the process, without polluting the environment. The method consists in continuously supplying copper-nickel or copper matte that is liquid, solid or a mixture of both inside a vertical ceramic packed-bed reactor, together with a dose of flux, while air or oxygen-enriched air is blown counter-current through nozzles in order to obtain a desired degree or rate of oxidation, with the supply of matte and fluxes, and continuously producing gases, slag and oxidised copper low in sulphur (Bessemer matte in the case of copper-nickel matte), which are separated by density difference on the bottom of the reactor. Liquids and gases with a high sulphur dioxide content are extracted continuously. The dispersion of the matte in the non-reactive packed ceramic of the reactor allows a high reaction rate that is controlled with flow and the partial oxygen pressure, determining the composition of the end product, blister copper or oxidised copper or degree of metallization of Bessemer matte.
机译:迄今为止,使用不连续处理的Peirce-Smith转化器和阳极炉一直是使用哑光铜生产精炼铜的主要方式,这意味着无法以可接受的方式满足当前有关气体和粉尘排放的标准。本发明建立了工业过程中的操作连续性,并消除了过程中气体和杂质的逸散排放,而不会污染环境。该方法包括在立式陶瓷填充床反应器内连续供应液态,固态或两者的混合物的铜镍或铜哑光以及一定剂量的助熔剂,同时逆流吹入空气或富氧空气通过喷嘴以达到所需的氧化程度或速率,同时提供雾面和助熔剂,并连续产生气体,炉渣和低硫的氧化铜(铜镍雾面为贝塞默雾面),将其分离通过反应器底部的密度差。二氧化硫含量高的液体和气体被连续提取。磨砂在反应器的非反应性填充陶瓷中的分散可实现高反应速率,该速率可通过流量和氧气分压控制,从而确定最终产品,泡铜或氧化铜的组成或贝塞默尔的金属化程度哑光

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