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Tool Wear Monitoring System with Hybrid Approach to Cutting Force Regulation

机译:混合方法切削力调节的刀具磨损监测系统

摘要

The present invention relates to a system that for effective monitoring of tool wear causing lost productivity and processing errors The purpose is the implementation of the automated and unmanned monitoring of the tool through a casting mold or through a CNC machining, based on the ultimately stable processing can be achieved through which a high-efficiency machining of high productivity. ; The present invention is applicable to a hybrid (off-line / real-time) equalization method for cutting. Only detect changes in signal due to wear cutting tool to eliminate the factors due to processing conditions in the changing of the NC cutting predict the cutting forces on the working conditions of the Data by leveling the cutting forces for machining conditions through an offline process from which the feed rate optimization and You can. For the cutting process also stabilized by increasing tool wear, and DSP (Digital Signal Processor) leveled by adjusting the feed rate of the real-time feed rate override control module configured to, where the feed rate is reduced resulting in a change in the average value of the override tool through can be monitored for wear. Through the present invention, the processing and automation unmanned required in CNC machining can be achieved through the processing conditions and tool wear monitoring systems that make up the maximization of productivity and process stability when changing from cutting forces as a tool wear leveling of each hybrid .
机译:本发明涉及一种系统,该系统可以有效地监测引起磨损的生产率和加工误差的刀具磨损,其目的是基于最终稳定的加工过程,通过铸模或CNC加工对刀具进行自动化和无人监控。由此可以实现高生产率的高效率加工。 ;本发明适用于混合的(离线/实时)切割均衡方法。仅通过检测切削刀具磨损引起的信号变化,以消除由于NC切削变化而导致的加工条件因素,才能通过离线过程对加工条件下的切削力进行平均化,从而预测数据工作条件下的切削力进给率优化,您可以。对于切削过程,还可以通过增加刀具磨损来稳定,并且通过调整实时进给速度倍率控制模块的进给速度来调整DSP(数字信号处理器)的水平,其中实时进给速度倍率控制模块配置为,进给速度降低会导致平均值变化可以监控超控工具的最大磨损值。通过本发明,可以通过加工条件和刀具磨损监测系统来实现CNC加工中无人值守的加工和自动化,所述加工条件和刀具磨损监测系统在从切削力改变每个混合动力的刀具磨损水平时弥补了生产率和工艺稳定性的最大化。

著录项

  • 公开/公告号KR100563250B1

    专利类型

  • 公开/公告日2006-03-27

    原文格式PDF

  • 申请/专利权人

    申请/专利号KR20040040515

  • 发明设计人 이강재;양민양;

    申请日2004-06-03

  • 分类号B23Q15/16;

  • 国家 KR

  • 入库时间 2022-08-21 21:24:07

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