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DEVELOPMENT OF ADVANCED ALLOYING PROCESS USING MICRO-EDM DEPOSITION PROCESS

机译:利用微电火花沉积工艺开发先进的合金工艺

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摘要

The development of an advanced alloying process using Micro-Electrical Discharge Machining Deposition is described in the present paper. The new process uses a micro-sized bimetal tool electrode, which is composed of two halves; each part made of a different metal. The alloying process of the two metals occurs during the deposition process previously proposed by the authors, which can create 3-dimensional micro-sized objects. The quality of alloyed metal was verified using X-ray analysis. In the present experiment the two metals used are YNi-1 (nickel alloy used in TIG welding) and S45C (medium carbon steel). EPMA results of the obtained deposit show that the nickel and iron distribution in the deposit is uniform when the tool electrode spins during the deposition process. Also, it was found that the chemical composition of the main metal in the deposited object is proportional to the cross sectional area in the bi-metal electrode section. Therefore, not only the deposition process takes place but also the chemical composition of the deposit can be simultaneously controlled using this process.
机译:本文介绍了使用微电火花加工沉积技术开发先进合金工艺的方法。新工艺使用了一个微型的双金属工具电极,该电极由两半组成。每个零件都由不同的金属制成。两种金属的合金化过程是在作者先前提出的沉积过程中发生的,可以形成3维的微型物体。使用X射线分析验证了合金金属的质量。在本实验中,使用的两种金属是YNi-1(TIG焊接中使用的镍合金)和S45C(中碳钢)。 EPMA结果表明,当工具电极在沉积过程中旋转时,沉积物中镍和铁的分布是均匀的。此外,发现沉积物中的主要金属的化学组成与双金属电极部分中的横截面积成比例。因此,不仅可以进行沉积过程,而且可以使用该过程同时控制沉积物的化学组成。

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