首页> 外文会议>ASME(American Society of Mechanical Engineers) Power Conference; 20070717-19; San Antonio,TX(US) >DESIGN AND VALIDATION OF A COMPRESSOR FOR A NEW GENERATION OF HEAVY-DUTY GAS TURBINES
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DESIGN AND VALIDATION OF A COMPRESSOR FOR A NEW GENERATION OF HEAVY-DUTY GAS TURBINES

机译:新一代重型燃气轮机压缩机的设计与验证

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Siemens H-Class. Siemens has developed the world-largest H-class Gas Turbine (SGT~TM) that sets unparalleled standards for high efficiency, low life cycle costs and operating flexibility. With a power output of 340+ MW, the SGT5-8000H gas turbine will be the primary driver of the new Siemens Combined Cycle Power Plant (SCC~TM) for the 50 Hz market, the SCC5-8000H, with an output of 530+ MW at more than 60% efficiency. After extensive lab and component testing, the prototype has been shipped to the power plant for an 18-month validation phase. In this paper, the compressor technology, which was developed for the Siemens H-class, is presented through its development and validation phases. Reliability and Availability. The compressor has been extensively validated in the Siemens Berlin Test Facility during consecutive engine test programs. All key parameters, such as mass flow, operating range, efficiency and aero mechanical behavior meet or exceed expectations. Six-sigma methodology has been exploited throughout the development to implement the technologies into a robust design. Efficiency. The new compressor technology applies the Siemens advanced aerodynamics design methodology based on the high performance airfoil (HPA) systematic which leads to broader operation range and higher efficiency than a standard controlled diffusion airfoil (CDA) design. Operational Flexibility. The compressor features an IGV and three rows of variable guide vanes for improved turndown capability and improved part load efficiency. Serviceability. The design has been optimized for serviceability and less complexity. Following the Siemens tradition, all compressor rotating blades can be replaced without rotor lift or destacking. Evolutionary Design Innovation. The compressor design incorporates the best features and experience from the operating fleets and technology innovation prepared through detailed research, analysis and lab testing in the past decade. The design tools are based on best practices from former Siemens KWU and Westinghouse with enhancements allowing for routine front-to-back compressor 3D CFD multistage analysis, unsteady blade row interaction, forced response analyses and aero-elastic analysis.
机译:西门子H级。西门子已经开发出世界上最大的H级燃气轮机(SGT〜TM),为高效,低生命周期成本和操作灵活性树立了无与伦比的标准。 SGT5-8000H燃气轮机的功率输出为340+ MW,将成为50 Hz市场的新型西门子联合循环发电厂(SCC〜TM)的主要驱动器SCC5-8000H,其输出功率为530+ MW效率超过60%。经过大量的实验室和组件测试后,该原型已被运送到电厂进行为期18个月的验证。在本文中,通过其开发和验证阶段介绍了针对西门子H级开发的压缩机技术。可靠性和可用性。在连续的发动机测试程序中,该压缩机已经在Siemens Berlin测试设施中得到了广泛的验证。所有关键参数,例如质量流量,工作范围,效率和航空机械性能均达到或超过预期。在整个开发过程中都采用了六西格玛方法,以将技术实施为可靠的设计。效率。新的压缩机技术采用了基于高性能翼型(HPA)系统的西门子先进的空气动力学设计方法,与标准的受控扩散翼型(CDA)设计相比,可带来更大的工作范围和更高的效率。操作灵活性。该压缩机具有IGV和三排可变导向叶片,可提高调节能力并提高部分负荷效率。可维护性。该设计已针对可维护性和较低的复杂性进行了优化。遵循西门子的传统,所有压缩机旋转叶片都可以更换,而无需抬起转子或卸垛。进化设计创新。压缩机的设计融合了过去十年中通过详细的研究,分析和实验室测试而获得的运营团队和技术创新中的最佳功能和经验。设计工具基于以前的西门子KWU和西屋公司的最佳实践,并进行了增强,可以进行常规的前后压缩机3D CFD多级分析,不稳定叶片行相互作用,强制响应分析和气动弹性分析。

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