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New CNC Machining Method for Sculptured Surface Using Non-ball-end Tools

机译:使用非球形工具的雕刻表面的新型CNC加工方法

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In current multi-axis CNC manufacture technology, the sculptured surface has to be approximated to simplify its complexity, therefore, the current machining methods can not fully exploit the flexibility of the multi-axis CNC tools and offer the prospect of higher machining efficiency and better machining quality. A new theory (Envelope-Approximation Theory) was presented to generate the sculptured surface by maximizing the machined strip width based on the moving frame. The differential geometry based on the idea of the moving frame was discussed to determine the related motion of the tool and the work-piece. The optimized model of the related motion of the tool was established to enable the envelope of the tool surface approximate to the predesigned surface aiming at the least warping. Simulated examples based on Matlab7.0 demonstrate the improved machining efficiency and precision of the Envelope-Approximation Theory over current published methods.
机译:在当前的多轴CNC制造技术中,雕刻表面必须近似以简化其复杂性,因此,电流加工方法不能完全利用多轴CNC工具的灵活性,并提供更高的加工效率的前景和更好的展望加工质量。提出了一种新的理论(包络 - 近似理论)通过基于移动框架最大化机加工带宽来产生雕刻表面。讨论了基于移动框架的思想的差分几何形状以确定工具和工件的相关运动。建立了工具的相关运动的优化模型,以使工具表面的包络接近瞄准最低翘曲的预测表面。基于MATLAB7.0的模拟示例展示了通过当前公开的方法的提高加工效率和包封近似理论的精度。

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