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Dissimilar Aluminium Alloys Welding by Friction Stir Processing and Reverse Rotation Friction Stir Processing

机译:通过摩擦搅拌加工焊接不同的铝合金焊接反转摩擦搅拌加工

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Processing of friction is a method derived from the welding of stir , gives fine grains. In the present work, new methods were used, namely friction stir processing (FSP) and the reverse of rotation of stir processing. This work aims to investigate the effect of (FSP) and (RFP) techniques on the properties of welded specimens. The results obtained were good in comparison with the friction stir welding (FSW) which includes a one pass of the welded sample, (FSP) engaging two passes of welding in the same rotational direction, and the third method which also engages two passes of welding the first pass with a rotational speed in a counter clockwise and the second in clockwise. The joining of dissimilar AA 5052 and AA7075-T6, (3 mm) thickness was accomplished by using (FSP) and (RFSP) to be compared with (FSW) process in order to investigate the effect of these techniques on the properties of welded samples. The rotational speeds are (710, 1000 and 1500) RPM and one traverse speed of (60) mm/min. The tool which has been used in this process was steel tool (X38) with (18 mm) shoulder diameter and (4 mm x 3.5 mm) taper pin diameter. The results of the two techniques were compared with the results of (FSW) by using (tensile test and micro hardness ). In the tensile test, the results of (FSP) and (RFSP) were higher than that of (FSW) for all the rotational speeds of welding. In the micro hardness test, the values for all samples at the stir zone are higher than base metal of AA7075-T6 and lower than base metal of AA5052, the hardness of (FSP) and (RFSP) at speed of (710, 1000 and 1500) RPM was about one and half higher that of the metal of base for AA7075-T. The efficiency of tensile strength about (73.6%) for (FSP) and about (79.2 %) for (RFSP) as compared with the tensile strength of (FSW) and it is about (51.4%) at a speed of rotation (1000 rpm).
机译:摩擦的加工是衍生自搅拌焊接的方法,得到含细粒。在本作工作中,使用了新方法,即摩擦搅拌加工(FSP)和搅拌加工旋转的反向。这项工作旨在探讨(FSP)和(RFP)技术对焊接标本性质的影响。与摩擦搅拌焊接(FSW)相比,得到的结果良好,该摩擦搅拌焊接(FSW)包括焊接样品的一移,(FSP)在相同的旋转方向上接合两个焊接的两次焊接,以及也接合两个焊接通道的第三种方法首先通过逆时针顺时针旋转速度和第二顺时针传递。异种AA 5052和AA7075-T6的接合,(3)厚,通过使用(FSP)和(RFSP)为了研究这些技术对焊接的样品的性质的影响来实现与(FSW)工艺进行比较。旋转速度是(710,1000和1500)RPM和一种横向速度(60)mm / min。在该过程中使用的工具是钢工具(X38),肩直径(4mm×3.5mm)锥形销直径。通过使用(拉伸试验和微硬度)将两种技术的结果与(FSW)的结果进行比较。在拉伸试验中,(FSP)和(RFSP)的结果高于(FSW)的所有焊接速度的结果。在微硬度测试中,搅拌区的所有样品的值高于AA7075-T6的贱金属,低于AA5052的碱基金属,(FSP)的硬度(速度为710,1000和1500)RPM为AA7075-T基碱金属的RPM大约一半。与(FSW)的拉伸强度相比(RFSP)相比,拉伸强度约(FSP)和约(79.2%)的抗拉强度效率(RFSP),其速度为约(51.4%)(1000rpm )。

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