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Evaluation of the Relationship Between the Cutting Force Components of Al/MgO Composites Produced by Infiltration

机译:渗透法制备Al / MgO复合材料切削力成分之间关系的评价

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摘要

In this study, the change in the cutting forces generated during machining of MgO-reinforced metal matrixed composites (MMC) was determined and the relationship was specified between the cutting force components. For this purpose, three different proportions of 5, 10, and 15 % MgO-reinforced MMC specimens were produced and their microstructures were examined. At the second stage of the study, three different cutting tools of carbide (C), cubic boron nitride and coated cubic boron nitride at 150,200,250 and 300 m/min cutting speeds, 0.075,0.15 and 0.225 rev/min feed rates and 1 mm depth of cut were used. Then machining tests were carried out for every reinforcement proportion of the composite specimens. Three cutting force components were measured during the tests. According to the test results, the most homogeneous composite material in the distribution of reinforcement element was obtained at the 15 % MgO-reinforced sample. While the ratios of Ff and F_r cutting forces to F_c main cutting force are generally F_f = 0.2-0.3F_c and F_r - 0.1-0.2F_c, composite materials produced in this study displayed very different results than those suggested by theoretical approaches. When the relationships of F_f feed force and F_r radial forces with F_c main cutting force were interpreted, it was seen that F_f was about 55-73 % F_c and F_r was about 51-63 % F_c. In terms of the force components, the most stable results were obtained with C tools and 10 % MgO-reinforced composite specimens.
机译:在这项研究中,确定了MgO增强金属基复合材料(MMC)加工过程中产生的切削力的变化,并指定了切削力分量之间的关系。为此,生产了三种不同比例的5、10和15%的MgO增强MMC样品,并检查了它们的微观结构。在研究的第二阶段,使用三种不同的切削刀具,分别以150,200,250和300 m / min的切削速度,0.075、0.15和0.225 rev / min的进给速度以及1 mm的深度切削硬质合金(C),立方氮化硼和涂层立方氮化硼。削减了。然后对复合材料试样的每个增强比例进行机加工测试。在测试过程中测量了三个切削力分量。根据测试结果,在15%MgO增强的样品中获得了增强元素分布中最均匀的复合材料。虽然Ff和F_r切削力与F_c主切削力之比通常为F_f = 0.2-0.3F_c和F_r-0.1-0.2F_c,但本研究生产的复合材料显示出的结果与理论方法所建议的结果截然不同。当解释了F_f进给力和F_r径向力与F_c主切削力的关系时,可以看出F_f约为55-73%F_c,F_r约为51-63%F_c。在受力方面,使用C工具和10%MgO增强的复合材料试样可获得最稳定的结果。

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