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Integrated conversion of 1-butanol to 1,3-butadiene

机译:1-丁醇向1,3-丁二烯的整体转化

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Renewed interest in production of 1,3-butadiene from non-petroleum sources has motivated research into novel production routes. In this study, we investigated an integrated process comprising 1-butanol dehydration over a γ-Al _(2) O _(3) catalyst to produce a mixture of linear butenes, coupled with a downstream K-doped Cr _(2) O _(3) /Al _(2) O _(3) catalyst to convert the butenes into butadiene. Linear butene yields greater than 90% are achievable at 360 °C in the dehydration step, and single-pass 1,3-butadiene yields greater than 40% are achieved from 1-butene in a N _(2) atmosphere in the dehydrogenation step. In the integrated process, 1,3-butadiene yields are 10–15%. In all cases, linear C4 selectivity is greater than 90%, suggesting that 1,3-butadiene yields could be significantly improved in a recycle reactor. Doping the Cr _(2) O _(3) catalyst with different metals to promote H _(2) consumption in a CO _(2) atmosphere did not have a large effect on catalyst performance compared to an undoped Cr _(2) O _(3) catalyst, although doping with K in an N _(2) -diluted atmosphere and with Ni in a CO _(2) -enriched atmosphere showed slight improvement. In contrast, doping with K and Ca in a CO _(2) -enriched atmosphere showed slightly decreased performance. Similarly, employing a CO _(2) -enriched atmosphere in general did not improve 1,3-butadiene yield or selectivity compared to reactions performed in N _(2) . Overall, this study suggests that an integrated dehydration/dehydrogenation process to convert 1-butanol into 1,3-butadiene could be feasible with further catalyst and process development.
机译:对从非石油来源生产1,3-丁二烯的新兴趣引起了对新颖生产路线的研究。在这项研究中,我们研究了一个集成过程,该过程包括在γ-Al_(2)O _(3)催化剂上进行1-丁醇脱水,以生成线性丁烯的混合物,以及下游的K掺杂Cr _(2)O _(3)/ Al _(2)O _(3)催化剂将丁烯转化为丁二烯。在脱水步骤中,在360°C时,线性丁烯的收率可达到90%以上;在脱水步骤中,在N _(2)气氛中,从1-丁烯中获得的单程1,3-丁二烯收率可达到40%以上。 。在集成过程中,1,3-丁二烯的产率为10-15%。在所有情况下,线性C4选择性均大于90%,表明在循环反应器中1,3-丁二烯的收率可以得到显着提高。与未掺杂的Cr _(2)相比,在Cr _(2)O _(3)催化剂中掺杂不同的金属以促进CO _(2)气氛中的H _(2)消耗对催化剂性能没有太大影响。 O_(3)催化剂虽然在N_(2)稀释的气氛中掺入K,而在CO_(2)富集的气氛中掺入Ni,但显示出轻微的改善。相反,在富含CO_(2)的气氛中掺入K和Ca会显示性能略有下降。类似地,与在N_(2)中进行的反应相比,采用富含CO_(2)的气氛通常不会提高1,3-丁二烯的收率或选择性。总体而言,这项研究表明,通过进一步的催化剂和工艺开发,将1-丁醇转化为1,3-丁二烯的综合脱水/脱氢工艺是可行的。

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