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首页> 外文期刊>The International Journal of Advanced Manufacturing Technology >Grain-size effect on the forging formability of mini gears
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Grain-size effect on the forging formability of mini gears

机译:粒度对微型齿轮锻造成形性的影响

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摘要

Demand for micromachine parts, including mini gears, has been increasing recently because of the continuously decreasing size of consumer electronic products. Forging is a conventional method of manufacturing mini gears, and it is characterized by a higher production rate, low material cost, and low total cost. Therefore, many researchers have focused on improving the technology used for forging mini gears. The present study investigated the effect of grain size of a material on the die cavity filling rate for the material during the forging of mini gears. Experimental results were compared against those of a simulation software for analyzing the applicability of software to simulations of materials with different grain sizes. The analysis indicated that materials with large grain sizes exhibit poor material flow capacity on the die base plate compared with materials with smaller grain sizes. For materials with large grain sizes, the maximum load required to fill die cavities is lower. The difference in the maximum load between the experimental results and the simulation results increased when the grain size exceeded the addendum thickness.
机译:由于消费电子产品尺寸的不断减小,最近对包括微型齿轮在内的微机械零件的需求一直在增长。锻造是制造微型齿轮的常规方法,其特征在于更高的生产率,较低的材料成本和较低的总成本。因此,许多研究人员致力于改进用于锻造微型齿轮的技术。本研究调查了材料的晶粒尺寸对微型齿轮锻造过程中材料的型腔填充率的影响。将实验结果与模拟软件的结果进行比较,以分析该软件在模拟具有不同晶粒尺寸的材料上的适用性。分析表明,与晶粒较小的材料相比,晶粒较大的材料在模具基板上的材料流动能力较差。对于具有大晶粒尺寸的材料,填充模腔所需的最大载荷较低。当晶粒尺寸超过齿顶厚度时,实验结果和模拟结果之间的最大载荷之差增加。

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