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ERROR-FREE TUBE FABRICATION

机译:无差错的管子制造

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PICTURE the activity in a typical automotive assembly plant. Dozens of synchronous industrial processes run full-tilt. Stamping presses bang out parts; robotic welding cells bond door, hood, and body components; the paint shop runs full-bore; suppliers continuously drop off just-in-time deliveries; and every part is expected to be 100 percent perfect-no exceptions. Margins are tight, leaving no room for error. Suddenly the line stops. An assembler can't get an exhaust system to fit, and the supervisor's blood pressure skyrockets. If you're the supplier who provided that exhaust system, you can expect to pay a financial penalty for every minute the line is stopped. Then you can expect a visit from the automotive manufacturer, an audit, and a thorough scrutiny of your manufacturing process, not to mention the required inspection and sorting of your products (with rework for components that do not conform to specifications). After the dust settles and your already skinny profit margin has nearly disappeared, you will ask yourself two questions: What went wrong? What could I have done to prevent it?
机译:在典型的汽车装配厂中查看活动。数十个同步工业过程运行全倾斜。冲压机敲打零件;机器人焊接单元将门,引擎盖和车身部件粘合在一起;油漆车间全径;供应商不断下达准时交货;并且每个零件都可以做到100%完美-无例外。边距很小,没有错误的余地。突然,行停止了。装配工无法安装排气系统,而主管的血压却飞涨。如果您是提供该排气系统的供应商,则可以期望在生产线停止每分钟支付一次罚款。然后,您可以期待汽车制造商的来访,审核以及对制造过程的彻底检查,更不用说对产品进行必要的检查和分类(对不符合规格的组件进行返工)。尘埃落定之后,您本来就很瘦的利润率几乎消失了,您将问自己两个问题:出了什么问题?我可以做些什么来预防呢?

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