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Non-destructive testing of ferromagnetic materials using hand inductive sensor

机译:使用手感传感器的铁磁材料的非破坏性测试

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摘要

Purpose: The need for reliability of industrial structures, machines and other equipment requires more accurate testing of structural materials, especially ferromagnetic materials. Therefore, it is important to improve existing or develop new, more accurate methods and devices for non-destructive testing.Design/methodology/approach: Non-destructive testing of ferromagnetic materials is carried out by surveying a local magnetic field or determining the section magnetic resistance of a material using the proposed new type of sensor as the hand inductive element on a toroidal core with additional magnetic cores.Findings: This sensor has a simple design and high response characteristic, which has been confirmed experimentally. Such a sensor can be used for testing welded joints by the proposed method, which is based on measuring the magnetic resistance of the welding area.Research limitations/implications: Analytical physical processes research that occurred in the magnetic core material of the sensor coil core, used as a sensitive element, is complicated by the nonlinearity of the magnetization curve of the material of the core of the sensitive element and the lack of a single analytical relationship to fully describe the magnetization process of ferromagnetic materials of inductive elements. Therefore, each copy of the sensor will be an individual graduation. Practical implications: The proposed version of the hand inductive sensor allows to perform non-destructive testing during the operation of ferromagnetic structures and without special requirements to external conditions with low costs and the possibility of computer processing of data.Originality/value: The use of the nonlinearity zone of the magnetization curve of the inductive element core material made it possible to obtain a variant of a magnetic sensor that is close in sensitivity to fluxgate and, at the same time, is much simpler in design using non-deficient materials. The use of a ferrite core with low saturation induction requires a small circuit supply voltage, but a generator power reserve. The proposed hand inductive sensor is sensitive to the presence of extraneous ferromagnetic objects, and responds only to a magnetic field. The high magnetic resistance of the inductive sensor allows it to be used on uneven and dirty surfaces. High sensitivity allows to detect small deviations of the magnetic fields of dispersion of a welded joint with their comparison along the entire joint length. All of this gave new opportunities for more accurate non-destructive testing of structural elements and materials.
机译:目的:需要工业结构,机器等设备的可靠性需要更准确地测试结构材料,尤其是铁磁性材料。因此,重要的是改进现有或开发用于非破坏性测试的新的更准确的方法和设备.Design/Methodology/Approach:通过测量局部磁场或确定磁性磁场进行无损检测铁磁材料使用所提出的新型传感器的材料的电阻作为环形芯上的手感元件,具有额外的磁芯:该传感器具有简单的设计和高响应特性,这已经通过实验确认。这种传感器可用于通过所提出的方法测试焊接接头,该方法是基于测量焊接区域的磁阻。搜索限制/影响:分析物理过程在传感器线圈芯的磁芯材料中发生的研究,用作敏感元件,通过敏感元件的芯的材料的磁化曲线的非线性复杂,并且缺乏单一的分析关系,以完全描述电感元件的铁磁材料的磁化过程。因此,传感器的每个副本将是单独的毕业。实际意义:提出的手动电感传感器的版本允许在铁磁结构的运行过程中进行非破坏性测试,并且对具有低成本的外部条件的外部条件以及计算机处理的外部条件的特殊要求。更多的/价值:使用电感元件芯材料的磁化曲线的非线性区使得可以获得磁传感器的变型,该变体靠近敏感性,同时使用非缺乏材料在设计中更简单。使用具有低饱和感应的铁氧体磁芯需要小的电源电压,而是发电机电源储备。所提出的手感传感器对外来的铁磁物体的存在敏感,并且仅响应磁场。电感传感器的高磁阻允许它在不均匀和脏表面上使用。高灵敏度允许检测焊接接头的磁场的磁场与整个关节长度的比较相比。所有这些都为结构元素和材料的更准确的非破坏性测试提供了新的机会。

著录项

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  • 作者单位

    Department of Precision Mechanics Devices Lviv Polytechnic National University 19 Kniazia Romana Str. Lviv 79013 Ukraine;

    Department of Precision Mechanics Devices Lviv Polytechnic National University 19 Kniazia Romana Str. Lviv 79013 Ukraine;

    Department of Scientific Analytical and Ecological Instruments and Systems National Technical University of Ukraine 《lgor Sikorsky Kyiv Polytechnic Institute》 Peremohy Ave. 37 Kyiv 03056 Ukraine;

  • 收录信息
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类 工程材料学;
  • 关键词

    Non-destructive testing; Hand inductive sensor;

    机译:非破坏性测试;手电感传感器;

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