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A methodology for the development of machining fixtures for components with complicated geometry

机译:开发具有复杂几何形状的零件的加工夹具的方法

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摘要

At present, fixture design in industry is largely an experienced-based, ad-hoc process. In the case of the design of fixtures for complex components, this approach often results in a need for rework and consequent delays to production. Machining fixture design has been the subject of considerable research efforts; however most research activities have addressed one or a small number of interactions between fixture and other manufacturing system elements. In this paper, a novel fixture design methodology based on concurrent engineering is described. This methodology models physical space, loads, stress, deformation, thermal effects, vibration, etc., determines the loads and deflections arising from the locating, clamping and machining procedures, and estimates the resultant effects on component quality. To assist in the development of the methodology, the high technology industrial partner originally provided the researchers with a range of complex machined components of various sizes, incorporating many different features. The methodology has been tested against a range of successful and unsuccessful fixture designs supplied by the industrial partner.
机译:当前,工业中的夹具设计主要是基于经验的临时过程。在设计用于复杂部件的固定装置的情况下,这种方法通常导致需要返工并因此导致生产延迟。机械夹具的设计一直是大量研究工作的主题。但是,大多数研究活动都针对固定装置与其他制造系统元素之间的一种或少量相互作用。本文介绍了一种基于并行工程的新型夹具设计方法。这种方法对物理空间,载荷,应力,变形,热效应,振动等进行建模,确定由于定位,夹紧和加工过程而产生的载荷和挠度,并估计对零件质量的最终影响。为了帮助开发该方法,高科技工业合作伙伴最初为研究人员提供了各种尺寸的,复杂的机械零件,这些零件具有许多不同的功能。该方法已针对工业伙伴提供的一系列成功和失败的夹具设计进行了测试。

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