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Localized Electrochemical Deburring of Cross Hole Using Gelatinous Electrolyte

机译:凝胶状电解质对十字孔的局部电化学去毛刺

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摘要

Burrs are formed in mechanical processes such as cutting and blanking, and can have a number of negative effects, such as reducing product life. Burr removal generally depends on manual treatment methods due to the various shapes and properties of burrs. Deburring is therefore considered a significant issue in terms of achieving efficient production and automation. Electrochemical machining (ECM) is commonly used in the deburring of internal cross holes because of its high efficiency and lack of surface residual stresses. However, in the electrochemical deburring process, stray corrosion may cause loss of machining precision and surface quality. We herein propose a localized electrochemical deburring process using a gelatinous electrolyte to solve the problem of stray corrosion. As the gelatinous electrolyte is in contact with the burr surface without macroscopic liquid flow, electrochemical corrosion is confined to the narrow bounds of the burr. Our results indicate that the proposed process can maintain the original machined precision and surface quality while preventing stray corrosion, which is not possible using traditional ECM.
机译:毛刺是在机械过程(例如切割和落料)中形成的,并且可能产生许多负面影响,例如缩短产品寿命。由于毛刺的各种形状和性能,毛刺的去除通常取决于人工处理方法。因此,去毛刺被认为是实现高效生产和自动化的重要问题。电化学加工(ECM)通常用于内部十字孔的去毛刺,因为它效率高且没有表面残余应力。但是,在电化学去毛刺过程中,杂散腐蚀可能会导致加工精度和表面质量下降。我们在此提出使用凝胶状电解质的局部电化学去毛刺工艺,以解决杂散腐蚀的问题。由于凝胶状电解质与毛刺表面接触而没有宏观的液体流动,因此电化学腐蚀仅限于毛刺的狭窄边界。我们的结果表明,提出的工艺可以保持原始的加工精度和表面质量,同时防止杂散腐蚀,这是使用传统ECM无法实现的。

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