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No-Oven, No-Autoclave (NONA) Processing for NASA Composite Structures

机译:NASA复合结构的无烤箱,无高压釜(NONA)处理

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Cornerstone Research Group's (CRG) no-oven, no-autoclave (NOM) composite processing enables the fabrication of high-performance composite parts without the limitations imposed by autoclaves and ovens. We are actively expanding the NONA technology toolbox to enable fabrication of large, single-piece composite structures and to provide a low-cost manufacturing option for high-performance composite tooling We have worked with NASA to significantly advance the technology readiness level (TRL) of NONA. Recognizing the challenges faced in the fabrication and use of composite tooling we have examined NONA performance in maintaining vacuum integrity through cyclic thermal and mechanical loading, dimensional accuracy of both tool and finished parts, coefficient of thermal expansion (CTE) compatibility, quality surface finish, and infusion process compatibility. We have demonstrated these capabilities at various scales, including the fabrication of a NONA honey-comb sandwich structure with a 127 cm x 66 cm core and a 117 cm x 107 cm curved NONA composite tool for fabrication of test panels relevant to NASA's Space Launch System (SLS). We have nearly completed a comprehensive mechanical characterization of NONA carbon composites for comparison to benchmark aerospace material systems.
机译:Cornerstone Research Group(CRG)的无烤箱,无高压釜(NOM)复合工艺可制造高性能的复合零件,而不受高压釜和烤箱的限制。我们正在积极扩展NONA技术工具箱,以制造大型单件复合结构,并为高性能复合材料工具提供低成本的制造选择。我们已与NASA合作,大大提高了NASA的技术准备水平(TRL)诺娜认识到制造和使用复合工具所面临的挑战,我们检查了NONA在通过循环热和机械载荷保持真空完整性,工具和成品零件的尺寸精度,热膨胀系数(CTE)兼容性,优质的表面光洁度,和输液过程的兼容性。我们已经在各种规模上展示了这些功能,包括制造具有127 cm x 66 cm核心和117 cm x 107 cm弯曲NONA复合工具的NONA蜂窝夹层结构,用于制造与NASA太空发射系统相关的测试面板(SLS)。我们已经完成了NONA碳复合材料的全面机械表征,可以与基准航空材料系统进行比较。

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