In conventional manufacturing processes, composite structures are formed in multistage, costly process chains and joined in additional process steps (e.g. gluing or welding). In terms of process engineering the biggest savings in mass production can be achieved by minimizing cycle time. Jacob Plastics GmbH has developed several new processes, FIT Hybrid (JEC Award 2011) and SpriForm which combine molding forming and joining processes of thermoplastic composites in a single, cost-effective, large scale process. The key benefit of the invention is that, in addition to the lightweight potential of composites, this process offers the extraordinary potential of lightweight construction due to the combination with structural design.
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