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Polymer investment molding: Method for fabricating hollow, microscale parts

机译:聚合物熔模成型:空心,微型零件的制造方法

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Polymer investment molding combines traditional injection molding with investment casting to create hollow parts on the microscale. Silicon mold inserts are manufactured using reactive ion etching or anisotropic wet etching. Then, a sacrificial element is placed in the mold. Plastic is injected into the mold and around the sacrificial element using an injection molding press. After removing the plastic part from the mold, liquid etchant dissolves the sacrificial element leaving a hollow plastic part. To demonstrate the process microneedles were formed by injection molding Cyclic Olefin Copolymer (Ticona Topas (R)) around 32 mu m diameter aluminum bond wire. Hollow, in-plane, microneedles were then achieved by dissolving the bond wire away in liquid aluminum etchant. Rectangular cross-section needles were created with dimensions of 130 mu m x 100 mu m, overall lengths of 280 mu m, and approximate inner diameter of 35 mu m. Tapered needles were also created having an approximately triangular cross-section with two 105 mu m sides and one 150 mu m side. These needles had a base-to-tip length of 300 mu m and approximate inner diameter of 35 mu m. (c) 2006 Elsevier B.V. All rights reserved.
机译:聚合物熔模成型将传统的注模成型与熔模铸造相结合,从而在微尺度上制造出空心零件。硅模具嵌件是使用反应性离子蚀刻或各向异性湿蚀刻制造的。然后,将牺牲元件放置在模具中。使用注塑机将塑料注射到模具中以及牺牲元件周围。从模具中取出塑料部件后,液体蚀刻剂会溶解牺牲元素,从而留下中空的塑料部件。为了证明该方法,通过在约32μm直径的铝键合线周围注塑成型环状烯烃共聚物(Ticona Topas(R))来形成微针。然后通过将键合线溶解在液态铝蚀刻剂中来获得空心的,平面的微针。创建了尺寸为130μmx100μm,总长度为280μm,近似内径为35μm的矩形横截面针。还产生了具有大约三角形横截面的锥形针,该横截面具有两个105μm的侧面和一个150μm的侧面。这些针的针尖到针尖的长度为300微米,内径约为35微米。 (c)2006 Elsevier B.V.保留所有权利。

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