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Characterization of vapour phase soldering process zone with pressure measurements

机译:通过压力测量表征气相焊接工艺区

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摘要

Purpose - The purpose of this paper is to present a novel approach on the process zone characterization for direct feedback regarding the state of vapour, in order to assure a better monitoring, control and understanding of the process. Design/methodology/approach - Different pressure sensors were applied in an experimental vapour phase soldering (VPS) station, where the hardware setup was dedicated to the current experiments. Static and dynamic pressure values were analyzed and correlated with additional thermal measurements. Findings - The results reveal the dynamics of the vapour blanket generation. The correlated measurements show different stages of the process initialization, highlighting better accuracy than sole temperature measurements of saturated vapour identification. It is possible to trace the height of the available saturated vapour blanket with static pressure measurements. Practical implications - The VPS process may benefit from the more precise saturation detection, giving better control on the heat transfer, enabling more efficient production with the reduction of idle time, and resulting in better soldering quality. Social implications - Reducing the idle time of the VPS stations may result in better efficiency and smaller power consumption, reducing the environmental impact of the method. Originality/value - The presented methods provide a completely novel approach from the aspect of process zone state variables and parameters characterization, focusing on pressure measurements.
机译:目的-本文的目的是提出一种关于过程区特性的新颖方法,以直接反馈有关蒸气状态的信息,以确保更好地监视,控制和理解过程。设计/方法/方法-在实验性气相焊接(VPS)站中采用了不同的压力传感器,其中的硬件设置专用于当前实验。分析了静态和动态压力值,并将其与其他热测量值相关联。发现-结果揭示了蒸气覆盖层生成的动力学。相关的测量结果显示了过程初始化的不同阶段,突出了比饱和蒸汽识别的唯一温度测量结果更好的准确性。可以通过静压测量来追踪可用的饱和蒸气层的高度。实际意义-VPS工艺可能受益于更精确的饱和度检测,可以更好地控制传热,在减少闲置时间的情况下提高生产效率,并提高焊接质量。社会影响-减少VPS站点的空闲时间可能会导致更高的效率和更小的功耗,从而减少该方法的环境影响。原创性/价值-提出的方法从过程区状态变量和参数表征方面提供了一种全新的方法,重点是压力测量。

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